ArcelorMittal Liberia (AML) is making significant strides in expanding its operations with the near-completion of two large power plants, set to provide reliable electricity for its Phase II expansion. These plants will be crucial in supporting the company’s growing infrastructure and ensuring stable power for its mining and processing activities.
In Yekepa, a state-of-the-art 72-megawatt power plant is taking shape alongside AML’s modern iron ore concentrator, which is expected to be dedicated later this year. In Buchanan, a 21-megawatt power facility is also nearing completion. Both projects prioritize safety and efficiency, underscoring AML’s commitment to operational excellence.
“A robust and stable energy infrastructure is crucial for our Phase II operations. This milestone reinforces our commitment to sustainable growth and operational excellence in Liberia,” AML stated in a recent Facebook post.
The power plants will supply electricity not only for industrial use—primarily the ore concentrator and Buchanan’s automatic offloading facility—but also for company offices, staff housing, and operational sites in Nimba County. This added capacity is expected to ease energy constraints and improve working conditions.
Speaking to journalists in Buchanan, Winston Daryoue, AML’s Communication Manager, highlighted the progress of the construction work.
“As you can see, the team has made substantial progress. These power plants will be instrumental in commissioning the concentrator, which will triple our production output,” he said, stressing the importance of a reliable power supply for the company’s long-term growth.
A $1.4 Billion Investment Driving Economic Growth
AML’s Phase II expansion—valued at approximately $1.4 billion—is one of the company’s most ambitious undertakings in Liberia. The project aims to increase iron ore production to 15 million tonnes annually and is on track for commissioning in 2025.
Key elements of the expansion include a cutting-edge concentrator plant, upgrades to the rail network, and improvements to Buchanan’s port infrastructure to ensure efficient ore processing and shipping. Construction is advancing alongside ongoing mining operations, with AML currently using a “Direct Shipping Ore” approach.
Safety remains a top priority, with AML’s Health, Safety, and Environment (HSE) team closely monitoring contractors to maintain high standards. The project has already created over 3,000 jobs for Liberians, providing a significant economic boost through employment and infrastructure improvements.
AML has also focused on workforce development, investing in training programs like the ArcelorMittal Training Academy to equip Liberians with the skills needed for long-term employment in the mining sector.
When AML first arrived in Liberia, one of its biggest challenges was the state of the 280-kilometer railway linking Yekepa and Buchanan. The rail line had suffered extensive damage during Liberia’s civil war, making ore transportation nearly impossible. Between 2007 and 2012, AML undertook a massive rehabilitation effort, investing over $800 million in the project, with construction led by Odebrecht Construction International.
Today, the railway can handle axle loads of 30 tonnes and operate at speeds of up to 70 km/h, significantly improving efficiency in ore transportation. This investment underscores AML’s broader commitment to modernizing Liberia’s mining infrastructure and ensuring long-term sustainability in the sector.
With these developments, ArcelorMittal Liberia is reinforcing its role as a key player in Liberia’s economic growth, demonstrating a long-term commitment to the country’s mining industry and local workforce.
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